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January 9, 2013
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Green Plug has set its sights on bringing the benefits of fully-programmable controllers to the ac-dc power converter market. While the dc-dc market has already adopted this model of control, the high volume ac-dc market is much more price sensitive, which has been an obstacle, until now, for the change. Together with the major provider of high voltage power drivers, Green Plug has brought all the required functionality, performance and low-power consumption requirements into a single chip package targeting no increase in cost. The company will be announcing its initial go-to-market partner and joint product development plan to bring these products to market at the IEEE APEC event in Long Beach, California, in March.
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Paul Panepinto, Green Plug's EVP Sales and Marketing commented to PowerPulse, "This technology solves many industry problems: OEM's complain about slow responses and fewer choices from their ODM suppliers to increasingly demanding specs. ODM's complain about not being able to bid on and win as many deals as they should — because of the huge cost to experiment and prototype. ODM's request more collaboration with their IDM providers on custom algorithms that are optimized specifically for them. ODM's want to parameterize more features such that the controllers can do more compensation for worn parts and broad component tolerances. Power Device IDM's want a faster, more flexible platform approach for the wide variety of products and topologies they must support. By combining our mixed-signal IP and expertise with the leading provider of power devices, we are able to eliminate these industry problems and open the door to significant improvements in the both the development and functionality ofac-dc power devices."
While Green Plug is focused on ac-dc power conversion, very-high-voltage power switches for emerging applications in the smart grid are being targeted by HexaTech. Last month, HexaTech, received a $2.2 million award from the U.S. Department of Energy Advanced Research Projects Agency – Energy (ARPA-E) that will enable the development of a new power semiconductor technology for the modernization of the electrical power grid. HexaTech's aluminum-nitride (AlN) technology was identified by the Department of Energy as having the potential to be a transformational, breakthrough technology with significant technical promise, potentially 10X better performance than comparable silicon-carbide devices.
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Using very low-dislocation-density single-crystal AlN substrates, HexaTech will develop novel doping schemes and contact metals for AlN/AlGaN with high Al content. For power systems and grid-scale power conversion applications, high-efficiency AlN-based power devices are expected to offer a significant reduction in size, weight, and cooling.
Dr. Baxter Moody, Director of Engineering, said, "This contract marks the beginning of a technological leap in device performance and efficiency for power semiconductors. The development will enable a significant step toward producing 20 kV AlN-based Schottky diodes (SBD, JBSD) and transistors (JFET, MOSFET). The ARPA-E contract has opened the door for the material development and research to demonstrate AlN high-voltage, high-efficiency power conversion capability."
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Power semiconductor devices at this level are not currently available on the market. Experimental devices based on silicon carbide (SiC) technology are currently being developed. Compared to SiC technology, it is expected that Aluminum Nitride will enable power electronics with a 10X improvement in performance. Based on the wide bandgap material properties of AlN, the critical field is 6X larger, the on resistance will be lower, and the resulting power device area will be smaller for a comparable power level. This is expected to be a transformational technology that will revolutionize the power distribution grid.
In 2012, Nitride Solutions, closed its Series A financing. The round was oversubscribed and closed at $2.5M. Nebraska Angels and Aurora UV again joined lead investor Midwest Venture Alliance in completing the round. Nitride is finishing commercialization of a high-volume manufacturing technology that will deliver low-cost, single-crystal aluminum nitride substrates. With projected defect rates 10 times lower than substrates currently on the market.
Nitride Solutions is developing a proprietary method of producing large, high-quality AlN crystals. Current commercial processes are either self-limiting and will not allow crystal growth beyond a certain limited size resulting in inefficient production and high costs, or use materials and processes that can produce larger crystals but of lower quality and purity that limit performance of the ultimate device. The company's technology will allow high quality and purity with low production costs. Company's first product focus is aluminum nitride, but production of gallium nitride and ternary nitrides such as AlGaN should also be possible.
Currently aluminum nitride substrates are made with processes that are inherently high-cost and are limited in the size and quality of substrate that they can produce. Nitride Solutions technology will produce substrates at 1/10 of current costs and quality levels 100x better than today's state-of-the-art. Nitride Solutions technology features: Low-cost raw materials, High production rate, Larger crystal boules, Minimal contamination, Potential for bulk doping, and adaptability to production of other high-value electronic materials
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